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Saturday, December 14, 2024 at 09:53 PM

“ <h2> Detailed Rotor Balancing Process </h2> <h3> Equipment Preparation </h3> <ul> <li> accelerometers, laser rpm sensor, mounting stand, software application, and additional tools. </li> <li> Establish a USB connection between the instrument and the computer, ensuring the software is set up properly. </li> </ul> <h3> Setting Up the Sensors </h3> <ul> <li> Mount the vibration transducers securely on the machine's housing where vibrations are most pronounced, typically near the bearings. </li> <li> Aim the optical rpm sensor at the rotating shaft and apply a reflective strip to the shaft for phase angle data acquisition. </li> </ul> <h3> Launching the Software </h3> <ul> <li> Launch the Balanset software on your computer. </li> <li> Choose the correct balancing method (single or two-plane) according to the rotor configuration and the balancing task. </li> </ul> <h3> Measuring Initial Vibration </h3> <a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank"> <img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;"> </a> <ul> <li> Bring the rotor to its normal operating rotational frequency. </li> <li> The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance. </li> </ul> <h3> Attaching the Trial Weight </h3> <a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank"> <img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;"> </a> <ul> <li> Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams). </li> <li> Restart the rotor, and the software will record the changes in vibration level and phase angle. </li> </ul> <a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank"> <img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;"> </a> <h3> Calculating the Correction Weight </h3> <ul> <li> The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle. </li> <li> The results of the calculation are shown both numerically and visually through charts and graphs. </li> </ul> <a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank"> <img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;"> </a> <h3> Mounting the Compensating Weight </h3> <ul> <li> Install the correction weight on the rotor according to the software's calculations. </li> <li> If necessary, perform intermediate checks to verify that the imbalance is being reduced. </li> </ul> <a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank"> <img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;"> </a> <h3> Final Check and Balance Confirmation </h3> <ul> <li> After installing the correction weight, run the rotor again and check the residual vibration level. </li> <li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li> <li> If the vibration level remains high, repeat the process with further weight adjustments. </li> </ul> <h3> Creating a Balancing Report </h3> <ul> <li> The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle. </li> </ul> <h3> Concluding Steps and Verification </h3> <ul> <li> Double-check that all weights and sensors are securely fastened. </li> <li> Ensure the rotor rotates smoothly and without excessive noise. </li> <li> In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components. </li> </ul> <p> This process allows for precise imbalance correction, reducing vibration and extending equipment life. </p> Instagram: https://www.instagram.com/vibromera_ou/ Youtube : https://youtu.be/guA6XJ-ArZM?si=vmkuX7RILzKBl0zL Our website about <a href="https://vibromera.eu "> Balancing of drum </a> “

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